- Battery Manufacturing Equipment
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Laboratory Battery Laser Welder For Prismatic Cell Soft Connector Welding&Filling Hole Sealing
Model Number:
TMAX-HJ-6000Compliance:
CE certificateWarranty:
2 year limited warranty with lifetime supportPayment:
T/T, Credit Card, Paypal, LC, Western UnionDelivery Time:
3 days
1、 Equipment Overview
A specialized model designed and developed for the welding of lithium-ion batteries (communication power batteries, energy storage, etc.). With proper clamps, this series of systems can complete the laser welding of aluminum sheets for the liquid injection holes of the prismatic cell case cover and the positive and negative electrode welding of the collector plates of the cover plate.
1. Equipment Outline Drawing (for reference)
2. Workflow:
Manual feeding → Cylinder compression → Press the start button and wait for welding → After welding is completed, the cylinder is released → Manual material collection, cycle operation.
2、 Technical parameters
No |
Item |
Parameters |
1 |
Center wavelength |
1077~1085nm |
2 |
Full height half width spectral width |
<3nm |
3 |
Rated maximum output power |
6000W |
4 |
Power regulation range |
10~100% |
5 |
Power stability (>24 hours) |
<0.4% |
6 |
Beam quality |
<1.2 |
7 |
input voltage |
380VAC |
8 |
Maximum power consumption |
8.5KW |
9 |
Maximum modulation frequency Max |
50KHz |
10 |
Waveform rise/fall time |
5us |
11 |
Cooling method |
Water cooling |
12 |
Output cable length |
15m |
13 |
Laser output head |
QBH |
14 |
Working environment temperature |
5~40℃ |
15 |
Cooling water temperature |
18~28℃ |
16 |
Storage temperature |
-20~60℃ |
3、 Process performance
1. Real time processing feedback control performance and waveform control function, achieving ideal welding conditions;
2. The combination design of the galvanometer scanning head enables spot welding and seam welding within the processing range;
3. The gradual in and out function completes the overlap at the beginning and end of the seam welding;
4. The setting of input and output terminals (signals) makes automation easier;
5. Standardized workbench design, simple and flexible debugging of welding fixtures;
6. Strong compatibility of battery models, equipped with universal welding fixtures;
7. PC control operation is convenient, with trajectory teaching function, and easy to use;
8. Equipped with three axes as standard, it can be expanded to four axis linkage to achieve any three-dimensional welding in space;
9. Touch screen human-machine dialogue interface, user-friendly operation, simple and intuitive.
4、 Main component brands
No |
Name |
Brand |
Main function |
Qty/Unit |
1 |
Laser source |
6000W fiber laser host connected |
Electro-optical energy conversion core |
1 set |
2 |
Energy transmission system |
Mitsubishi 5m optical fiber |
Energy transfer |
1 set |
3 |
Welding head |
Jiaqiang QBH welding head |
Energy release and control of weld spot size |
1 set |
4 |
Red light indication system |
Self-produced |
Indication programming |
1 set |
5 |
Welding detection system |
Self-produced |
CCD real-time detection of welding effect |
1 set |
6 |
Energy detection system |
Self-produced |
Detect energy fluctuations |
1 set |
7 |
Cooling system |
Boding 3P dual temperature and dual control chiller |
Cooling cycle |
1 set |
8 |
Workbench |
Standard four axis workbench |
Motion control |
1 set |