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5V 120A 64 Channel Battery Grading Machine for Prismatic Cells
Model Number:
TMAX-XL-6064LK-5V120Compliance:
CE CertifiedWarranty:
Two Year Limited Warranty With Lifetime SupportPlace of Origin:
China:
XiamenPayment:
T/T, Credit Card, Paypal, LC, Western Union
5V 120A 64 Channel Battery Grading Machine for Prismatic Cells
I. Equipment Configuration List
|
No. |
Category |
Model |
Quantity |
Remark |
|
1 |
Cell Grading Equipment |
TMAX-XL-6064LK-5V120A |
1 set |
64CH5V120A |
|
2 |
Accessories |
Communication cables / RJ45 plugs, etc. |
Several |
Suitable for on-site connection |
|
3 |
Software |
/ |
1 |
Suitable for on-site use |
II. Equipment Scope and Function
1) Equipment Application Scope:
Mainly used for cell formation and capacity grading. It is suitable for specific cell types (cell size drawings provided by the user,such as 100 Ah, 106 Ah & 173 Ah).
2) Supported Test Functions:
Constant current charging, constant current–constant voltage charging, constant current discharging, resting, etc.
III. Process Flow Diagram
Manual loading → Send process step → Process completion → Manual unloading
Ⅳ. Environmental Requirements
1) Power supply: AC 380V ±10%, 50Hz ±5%, max cabinet input power: 48KW (64CH)
2) Ambient temperature: 0–40°C
3) Ambient humidity: ≤75% R.H (no condensation)
4) Environment: No strong vibration, no corrosive or flammable/explosive gases
5) ESD protection: Grounding required with independent grounding port
Ⅴ. Technical Parameters
|
No. |
Item |
Specification |
|
|
1 |
Channel Control Mode |
Whole-machine start testing |
|
|
2 |
Voltage |
Per-channel voltage range |
Charge: 10 mV ~ 5000 mV |
|
Accuracy |
±(0.05%RD + 0.05%FS) |
||
|
Resolution |
1 mV |
||
|
Minimum discharge voltage |
2000 mV |
||
|
3 |
Current |
Per-channel current range |
Charge: 120 mA ~ 120A; Discharge: –120 mA ~ –120A |
|
Accuracy |
±(0.05%RD + 0.05%FS) |
||
|
Resolution |
1 mA |
||
|
4 |
Time |
Step time range |
1–1000 min/step, accuracy ±0.1% |
|
5 |
Data |
Save interval |
Δt: 1–999 min; ΔU: 10 mV; ΔI: 10 mA |
|
Statistics |
Open-circuit voltage, average voltage, working time, current, capacity, platform capacity per step; detailed curves and data for each step; number of cells in each capacity segment |
||
|
6 |
Charging |
Charging modes |
Constant current (CC), Constant current–constant voltage (CC-CV) |
|
Cut-off conditions |
Voltage, current, relative time, capacity |
||
|
7 |
Discharging |
Discharging mode |
Constant current (CC) discharge |
|
Cut-off conditions |
Voltage, current, relative time, capacity |
||
|
8 |
Cycle |
Cycle measurement range |
1–64 cycles |
|
Steps per cycle |
32 |
||
|
9 |
Curve Display |
Current curve, voltage curve, capacity curve |
|
|
10 |
Protection |
Software protection |
Power-off data protection; configurable safety limits: low/high voltage, low/high current, capacity upper limit |
|
Hardware protection |
Anti-reverse-connection protection module |
||
|
11 |
Voltage & Current Sampling |
Four-wire connection |
|
|
12 |
Noise Level |
< 75 dB (measured at 1000 mm) |
|
|
13 |
Communication (Host PC) |
CAN communication |
|
|
14 |
Data Output |
Excel, PDF, graphs |
|
|
15 |
Accuracy Temperature Range |
25 ± 3°C |
|
|
16 |
Current Calibration Method |
Calibration using dedicated calibration fixtures; calibration cycle: every 6 months |
|
|
17 |
Sorting Function |
Available. Supports hardware LED indicator sorting and upper computer (PC software) sorting |
|
|
18 |
Inspection Speed |
3 seconds |
|
|
19 |
Equipment Failure Rate |
≤ 2% |
|
|
20 |
Optimal Charging Efficiency |
≥ 70% (power supply efficiency) |
|
|
|
Optimal Energy Feedback Efficiency |
≥ 60% (power supply efficiency) |
|
|
|
Offline Protection |
When communication between the host computer and the lower controller is interrupted or abnormal, the equipment will automatically pause testing. After troubleshooting and confirmation, the test can be resumed via host computer command |
|
|
|
Equipment Appearance |
International standard warm gray 1C |
|
|
|
Number of Units Controlled per Computer |
1–10 units |
|
|
|
Energy Feedback System |
Uses energy-saving DC-DC (14V–5V) step-down chip technology with synchronous rectification; output efficiency up to 90%, reducing workshop temperature.
During discharge, DC-DC technology is adopted. The battery voltage is boosted to DC 15V, then converted from DC (15V) to AC (220V) and fed back to the power grid. Compared with traditional discharge methods that generate significant heat, this DC-AC energy recovery system recycles battery energy and improves the workshop thermal environment. |
|
Ⅵ. Equipment Appearance
|
Item |
Description |
|
Equipment Dimensions |
(For reference only, subject to the actual machine) |
|
Size (mm) |
L: 2140 mm W: 1200 mm H: 1900 mm |
|
Weight |
≤500 kg |
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David@battery-equipments.com
