5-Channel Automatic Cylindrical Cell Sorting Machine for 32140/33140/38121/40135 Battery Cells with PC Control

5-Channel Automatic Cylindrical Cell Sorting Machine with PC Control for 32140/33140/38121/40135 Battery Cells

 

Introduction:

Cell sorting machine is for cells testing before battery pack assembling.

It can test 32140 / 33140 / 38121 / 40135 cylindrical cell voltage and internal resistance, and sorting cells to different bracket with different voltage and internal resistance.

Functional Overview:

*The 5 channels sorting machine is suitable for sorting and grouping tests of batteries such as 32140 / 33140 / 38121 / 40135, etc.

*The control system of this device adopts a combination of computer, motion controller, high-precision servo motor, and high-precision battery internal resistance tester, which has the characteristics of high precision, strong flexibility, and fast speed. It also has advantages over traditional PLC and touch screen in generating production reports, communicating and connecting with other devices, changing product models, and changing production parameters.

*The material hopper is used for feeding, with simple changeover and the ability to analyze and save battery test data. Defective batteries are uniquely removed, and sorted and paired batteries are collected by the receiving chute, making it convenient for operators to manage.

*Approximately 3200 cylindrical finished battery cells are completed per hour.

*The mechanical structure design is simple and elegant, and the system performance is stable.

*This device is particularly suitable for the fields of power batteries, 3C digital batteries, and energy storage batteries, meeting the precise assembly needs of various types of new energy battery packs while complying with international safety standards.

*Its intelligent characteristics are driving the upgrade of lithium battery manufacturing towards Industry 4.0, becoming a key equipment for battery companies to enhance their core competitiveness.

Features:

1. Applicable battery models: cylindrical cells 32140 / 33140 / 38121 / 40135 cells (optional);
2. The time required to change the model is approximately 15 minutes.
3. The device has a compact structural design, a stylish appearance, and occupies a small space;
4. Using high-quality cold-rolled sheet metal and aluminum alloy materials, with clear layers and multiple material combinations;
5. Universal movable casters allow the equipment to move freely and be easily transported;
6. Can be used in conjunction with an automatic sticker machine;
7. Can achieve MES system integration, data collection, and data uploading.
8. Scanning function: QR code, barcode (optional)
9. Internal resistance tester: Different brands and models can be selected.

Technological Process:

The battery resistance and voltage are set by the battery testing software of the upper computer, and the following functions are automatically completed by PLC:

Manual filling of batteries→wave wheel rotating feeding→belt carrying batteries→ejector cylinder jacking batteries→ test cylinder closure (test instrument uploading data, software sorting)→mechanical gripper sorting batteries.

The equipment is equipped with acoustooptic alarm, which can be sorted to complete automatic shutdown. Full material alarm, fault alarm, etc. Operating parameters can be set according to the actual requirements of customers.

Structure of Sorter:

1) The equipment has compact and reasonable structure, beautiful appearance and small space occupation.

2) The equipment is simple to operate, and no professional training is required. The workers can easily master it.

3) The equipment is made of high-quality thick cold-rolled sheet metal and aluminium profile frame.

4) The equipment is equipped with universal movable casters, which can move easily when shifting.

Specification:

Accuracy:0.1%

HIOKI 3561 tester:
Resistance: 30mΩ/3kΩ,
Accuracy:resistance:±0.5% rdg. ±5dgt.
Voltage: 6V/60V
Voltage:±0.01% rdg. ±3dgt.Total weight198kgControl component7.5 inches Large size LCD screen/Touch screenFeedingUsing hopper feeding mode, 400 PCS can be put in one time.Data storageTest data can be stored on a U disk

Related Machine:

2 In 1 Battery Sorting and Sticking Machine