BESS Manufacturing Equipment for Battery Energy Storage System Production Line

BESS Manufacturing Equipment for Battery Energy Storage System Production Line

 

Product Introduction

This production line is used for the automation production of square shell battery modules and PACK. The main equipment includes: automatic cell sorting machine, drum production line body (upper power drum conveying and lower double speed chain reflux, front and rear lifting machine transporting tooling fixtures), laser pole cleaning machine, laser welding machine, manual operation station, PACK packaging and unloading gantry crane, packaging line including: sealing machine, strapping machine, weighing machine, etc.

General equipment configuration and standards:

I.OCV Test Sorter Specification

Equipment introduction: This equipment is mainly used for voltage internal resistance testing and sorting of square aluminum shell batteries, manual feeding, belt caching, scanning, OCV testing and grading of materials, and belt conveying caching.

II.Specification for pole laser cleaning machine

Equipment introduction: This equipment is used for cleaning the pole of square aluminum shell batteries. It adopts a three-axis gantry mechanical arm, a domestically produced high-quality laser, a laser rangefinder and CCD positioning, and a sensor for material sensing to achieve intelligent production.

III. Specification for Robot Laser Welding Machine

Equipment introduction: This equipment is mainly used for welding square aluminum shell battery busbars. It uses Yaskawa robots, domestically produced high-quality lasers, laser rangefinders, and CCD positioning and addressing. It is equipped with a dust removal mechanism to effectively remove smoke and dust generated during welding, achieving intelligent production.

IV.ATE test specification sheet

Equipment introduction: ATE automatic testing system is a high-precision automated testing equipment designed and developed specifically for battery pack testing. The system achieves one-stop detection of the full function testing project of the battery pack through software and hardware control. Mainly suitable for product design verification, shipment inspection, reliability evaluation, and other purposes of battery packs.

V.Aging Test Specification

Equipment Introduction: The BTS100-100-8CH system is a high-precision charging and discharging equipment designed and developed specifically for testing medium and low power battery packs. It is mainly used for battery pack capacity testing, shipment inspection, endurance testing, and product design verification. The system adopts a design architecture with recyclable energy, and the discharge energy of the battery pack is recycled and reused, achieving the effects of energy conservation, environmental protection, and low thermal energy output.

VI.Packaging Line Specification

Equipment introduction: This equipment includes a sealing machine, a strapping machine, a weighing machine, etc; After manual loading, labeling and nameplate pasting, LQC full inspection is completed, and the packaging box automatically folds and seals with transparent tape; The product flows into the strapping machine, the sensor senses a signal, and the equipment starts automatic strapping; The product flows into the weighing station, and the sensor senses a signal to automatically scan and weigh the product, and then upload the information to the MES system.

The MES system used throughout the entire line includes the MES basic platform (planning management module, production data collection, traceability management) and electronic signage. The system mainly includes servers, switches, electronic signage displays, SOP display terminals, barcode scanners, and upper computer software. The MES system reports station data for collection as needed. Require each workstation to automatically identify, record, release, and save data when passing through, and meet production needs.