Product Description

1500W-6000W High-Precision Laser Welding Machine for Prismatic Battery Welding

 

I.Equipment adaptation range

Copper, aluminum, iron, nickel, or their alloy metal welding, especially suitable for the welding process of aluminum bars or nickel to nickel connections in Prismatic batteries.

II.Equipment Overview

The TMAX-ZW-J860 gantry continuous galvanometer laser welding machine adopts internationally advanced fiber laser as the laser source, combined with our company's independently developed, designed, and manufactured gantry machine tool, which has good rigidity and stability; Operated with precision guide rail transmission, equipped with high response servo motors, high precision and fast speed; Mainly aimed at the welding of aluminum copper bar connectors for prismatic cell lithium battery PACK groups, as well as the welding of other hardware connectors.

III.Functional characteristics

  • Paired with high-power fiber continuous laser, it has sufficient power, fast speed, high accuracy, and stable welding quality.
  • It can support up to 6-axis motion control, adapt to automation needs in various occasions, and can be connected to automatic lines or operated independently.
  • Equipped with a high-power galvanometer welding head, it can be used in conjunction with the XY gantry motion platform to facilitate the welding of various complex graphic trajectories.
  • Specialized welding control software, welding process experts, comprehensive data saving and calling functions, with powerful drawing and editing graphic functions.
  • Equipped with a CCD monitoring system, it is easy to debug and can monitor welding quality in real time.
  • Equipped with a red light positioning system, it can quickly locate the welding position and focal length of the product, which is simple, convenient, and easy to use.
  • A powerful water cooling circulation system can keep the laser welding machine in a constant temperature state, improve welding quality, and extend the machine's service life.

IV.Equipment structure

V.Workflow

VI.Technical Parameter

Specification and model 1500W 2000W 3000W 4000W 6000W
Laser output power 1500W 2000W 3000W 4000W 6000W
Power of galvanometer welding head 1500W 2000W 3000W 4000W 6000W
CCD 1.3 million images, anti flash
Wind knife Single layer wind knife Double layer wind knife
Chiller 1.5P 2P 3P 4P 6P
X stroke 800mm 1000mm
Y stroke 600mm 800mm
Z stroke 400mm 400mm
Repetitive positioning accuracy ±0.02mm
Fiber optic cable length 10m 15m 20m
Laser wavelength 1070nm
Output method QBH
Cooling method water-cooling
electrical machinery 400W servo motor
working voltage AC220V 50/60Hz AC380V 50/60Hz
Reference dimensions L*W*H=1450*1050*2050mm L*W*H=1700*1280*2050mm
Overall weight 350KG 450KG

VII.External dimension diagram

VIII.List of Key Components

Key component names Brand Place of origin
laser Chuangxin China
Galvanometer system Zhibo Tech China
Water-cooled chassis Special domain China
control system TMAX China
servo motor Xinjie China
drive Xinjie China
display Philips 21.5 inches China
Industrial computer Jianuo China
solenoid valve stars China
cylinder stars China
Photoelectric sensor Omron, Huayifeng Japan/China
Lead screw TBI Taiwan
Guide rail Jieyin Taiwan

battery equipment

 

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