1000W 40KHz Ultrasonic Spot Welder Metal Foil Tab Welding Machine

Model Number:
TMAX-USW-1000W
Input Power:
1000W
Compliance:
CE certificate
Warranty:
One years limited warranty with lifetime technical support
Delivery Time:
3 days

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DESCRIPTION

1000W 40KHz Ultrasonic Spot Welder Metal Foil Tab Welding Machine

Functional characteristics

◆ Full digital ultrasonic system imported from Germany.

◆ The rising and falling speed of welding head can be adjusted and accurately controlled.

◆ Can accurately position the upper and lower positions of the welding structure.

◆ When the voltage fluctuates, the ultrasonic generator can automatically compensate the output voltage to ensure the stable output of the amplitude of the welding head segment.

◆ Accurate energy control mode can ensure the stability of each welding and reduce the influence of external factors.

◆ The welding head equipment adopts automatic frequency tracking, without manual frequency modulation. System startup self-test, no frequency modulation. After the welding head is replaced or repaired, the system does not need to be re-calibrated (other domestic companies need to collect the resonant frequency of the generator like an old radio).

◆ The application of IGBT power module and other excited oscillating circuit structure.

◆ When working, the frequency of the welding head and transducer will be offset with the change of temperature and load. The welding function automatically searches and tracks the resonant frequency of the transducer within the whole range to ensure that the transducer always works in a resonant state, ensuring the efficient operation of the equipment, and the welding is more stable and reliable.

◆ With a variety of welding modes such as energy and intelligent time, different welding modes adapt to different welding process requirements to achieve better welding results.

◆ 1%-100% amplitude can be set in the 0-100ms period, better adapt to different welding processes, so that you can run how you want the machine to run.

◆ Cloud services can be customized. Intelligent machine protection and fault alarm tips.

◆ Voltage protection system (power supply voltage range 215V ~ 238V); It does not affect the output power and working frequency of the machine during the automatic leveling voltage;

◆ Overload protection system; (3) Overcurrent protection; (4) Automatic compensation for power supply frequency instability; (5) Welding overload protection signal feedback.

◆ All gauges on the equipment use metric units.

◆ HD HMI touch screen, intuitive chart operation interface.

◆ More than 100 welding records can be checked.

Technical parameters

Item	Name
1. Base material
1.1 Positive electrode
1.1.1 Substrate (electrode sheet) material	Aluminum foil
1.1.2 Thickness of substrate (electrode sheet)	0.012
1.1.3 Gasket (tab) material	Aluminium electrode lug
1.1.4 Wire	About 0.1
1.2 Negative electrode
1.2.1 Substrate(electrode sheet) material	Copper foil
1.2.2 Thickness of substrate (electrode sheet)	0.08-0.012
1.2.3 Gasket (tab) material	Nickel plated copper/nickel lugs
1.2.4 Thickness of gasket (tab)	About 0.1
2. cell
2.1 Stacking process
2.2 Maximum Number of layers (Acceptance criteria)	Single or multi-layer welding. About 3 layers.
2.3 Cell thickness
3. Tab welding
3.1 Tab welding method	Transverse (customizable)
3.2 Electrode welding capability	Layer by layer, no black.
3.3 Solder joint length	20MM/35MM (customizable)
3.4 Solder joint width	3MM (customizable)
3.5 Welding Time	Within 1S
3.6 Number of solder joints	Design according to welding process
3.7 Time adjustment range	The value is adjustable from 0 to 60S
3.8 Welding surface life	≥ 100,000 times
4. Welding head standard
4.1 Welding head material	Imported high speed steel
4.2 Solder joint height	0.3mm(according to different products, need to provide product process).
4.3 Distribution of solder joints/lines	Straight grain or rice grain on the welding head; Lower die mesh
4.4 Height between the welding surface and the welding head	> 5mm (adjusted according to product height)
4.5 Length of welding head	≥45mm
4.6 Available welding surface of the welding head	2
4.7 Welding head installation direction	Transverse
4.8 Adjustable amplitude range	semi-cycle 20~40um
5. Energy transducer
5.1 Frequency difference between transducers	≤400Hz
5.2 Impedance difference between transducers	≤8Ω
5.3 Capacitance difference between transducers	≤400PF
5.4 Insulation resistance of transducer and housing	≥30MΩ
6. Ultrasonic generator
6.1 Frequency control Mode	The built-in frequency is adjustable
6.2 Constant Amplitude function	(constant amplitude)
6.3 The amplitude is stepless and adjustable	Stepless adjustable
7. product
7.1 Appearance	No welding through, leakage, solid welding, layer by layer penetration
8. Designed service life of equipment	8 to 10 years

Equipment parameter

Name	Ultrasonic welding machine
Model number	TMAX-40K-1000W
Supply voltage	50 or 60Hz-/AC220V
Screen	Touch screen
Digital system	High stability
frequency	Automatic tracking
power	1000W
Parameter saving function	Yes
Welding parameter call can be customized	Yes
Segmented power regulation	Yes
Welding time	Adjustable (0.01s-2s)
Welding mode	single-point
Preloading time	Adjustable (0.02s-10s)
Frequency calculation shows search range	39.0000 to 40.5000 HZ
Power adjustable	800W.1000W
Welding mode	selectable
Amplitude regulation	Infinite amplitude regulation
Case protection	Intelligent protection and fault alarm tips
Automatic frequency tracking	Range ±40HZ
Automatic temperature tracking	Internal power tube 60° automatic protection
EMI/EMC	Strong anti-interference ability
Input air source	Air compressed gas 7-8BAT (kg/cm2)
Maximum working pressure	6 kg/cm2
Minimum working pressure	0.3 kg/cm2
Intake joint	Quick connector 8mm
Cylinder diameter	63mm
Cylinder stroke	20mm

ultrasonic spot welder

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Ultrasonic Spot Welder Spot Welder 1000W ultrasonic spot welder

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