100L Planetary Vacuum Mixer for Supercapacitor Slurry Preparation

100L Planetary Vacuum Mixer for Supercapacitor Slurry Preparation

1 、Features:
The powder and liquid of all kinds of common batteries are mixed and dispersed, and finally a evenly mixed battery slurry is obtained. It is very suitable for high viscosity process.
 The applicable working condition viscosity range is  ≤ 1.2 million CP.

2、Main parameters of equipment:
Lower barrel parts
*Total  design volume: 140L
*Effective volume: 45- 100L
*Inner diameter of container: 596mm
*Depth in container: 500mm
*Container material: 304 in contact with materials
*Type of temperature regulating jacket: single layer jacket on barrel wall, used for cooling or heating; Single layer jacket at barrel bottom for cooling or heating
*Temperature regulating jacket interface: G1 ", equipped with quick opening Union, jacket pressure resistance ≤ 0.4MPa
*Temperature regulating jacket circulation system: provided by the customer. It is recommended that the jacket inlet temperature ≤ 8 ℃, and the cooling water flow > 40L / min
*Discharge form: a g1- 1 / 2 "three piece discharge ball valve at the bottom of the barrel *Design ambient temperature: - 10 ~ + 120 ℃
*Moving mode: caster mobile

Mixing parts：
*Working frequency: 11KW
*Speed of mixing paddle: 5-52rpm
*Planet box speed: 3-30rpm
*Diameter of mixing paddle: 338mm
*Mixer impeller type: spiral fried dough twist casting and machining ensure 90 ° helix. *Mixing paddle material: 304
*Linear speed of mixing paddle: 0.09-0 9m/s
*Number of mixing paddles: 7 ±1mm
*Distance between paddle and barrel wall: 5 ± 1mm
*Distance between paddle and bucket bottom: 4 ± 1mm

Dispersed parts：
*Working frequency: 5-65hz
*Distributed power: 15KW
*Dispersive speed: 273-3575rpm
*Diameter of dispersion plate: 125mm
*Style: zigzag disc
*Material of dispersion plate: 304
*Linear speed of dispersion: 1.8-23m/s
*Number of distributed disks: 4
*Number of dispersion shafts: 2

Wall scraping parts：
*Material of wall scraping support: 304
*Material of wall scraping plate: polytetrafluoroethylene
*Wall scraping speed: consistent with the speed ofplanetary case
*Whether it is detachable: detachable design (the wall scraping must be removed in high viscosity process)

Base and lifting parts：
*Component material: carbon steel for high rigid structure
*Lifting mode: hydraulic cylinder
*Lifting guide: high precision linear guide rail
*Lifting stroke:  ≤ 570mm

Upper barrel parts：
*Upper barrel material: 304
*Powder feeding port: DN150, one quick installation with sight glass
*Liquid  feeding port: ISO  1 "quick installone
*Mirror port: one dn90 tempered glass mirror
*Vacuumizing port: G 3 / 4 "one
*Exhaust port: G3 / 4 "one
*M14 vacuum meter port × 1.5 one metric internal thread interface

Control system：
*Electrical cabinet: used to place low-voltage electrical components such as frequency converter *Manual operation panel: used to place buttons, knobs, instruments, etc
*Power supply: AC 3 × 380V±5% ，50Hz
*Control mode: electric control + hydraulic control
*Power control and speed regulation mode: frequency converter startup and control *Cooling method: air cooling and liquid cooling
*Operation mode: corresponding button + knob on the upper panel of the electric cabinet *Digital temperature display table: material temperature
*Emergency stop button: one
*Alarm system: over temperature alarm, over temperature alarm shutdown, alarm shutdown
*Speed display: the panel table displays the speed
*Power indication: one
*A timer: one to control dispersion and mixing at the same time
*Attention: if the man-machine interface system configuration is selected, the relevant contents of the control system will be integrated into the touch screen for control

Safety interlock system：
*Emergency stop: press the emergency stop switch and the equipment will stop  immediately without any operation
*Start low-speed mixing: you can turn while lifting the barrel
*High speed dispersion: the barrel can be turned only when it rises in place
*Safety lock during operation: when the machine is running and mixing, the mixing drum cannot be lowered or opened.
*To prevent the vacuum pipeline from flowing back: the special vacuum buffer tank design can effectively prevent the vacuum pump oil from flowing back to the mixing drum
*Operation fault stop: the frequency converter is equipped with overload, overcurrent, overvoltage, leakage and lack of equal protection
*Lifting and lowering of mixing drum: the mixing drum can not rise until it is in place.
*The mixing drum cannot be lowered without vacuum discharge (normal pressure is not restored). *The high-speed dispersion can be started only after the mixing drum rises in place.
*After the mixing drum rises in place, it is equipped with a locking protection system to prevent abnormal falling after the mixing drum rises to a high position during operation.
*In the dry mixing stage, the agitator needs to rotate and lift the bucket.

Other instructions：
*Temperature measuring probe: PT100
*Temperature measurement method: the barrel wall is equipped with a temperature measuring head to detect the material temperature
*Bearings of transmission parts: high-speed parts are imported bearings and low-speed parts are domestic bearings
*Oil seal: domestic brand, O-ring for static seal and mechanical seal for dynamic  seal *Lubricating grease: domestic brand
*Mechanical seal lubricating oil: imported brand
*Oil cylinder: domestic brand
*Service station: domestic brand
*Valves: domestic brands
*Vacuum design demand: customers must provide their own vacuum system with an extraction capacity of 15L / S (2X- 15)
*Keep vacuum at: - 0.098mpa, keep pressure higher than -0.085mpa for 24 hours, and do not leak into the barrel
*Total power of  host: ＞ 28KW
*Overall weight: about 2650kg
*Equipment size: 2106mm L* 1170mm W * 2367mm H
*Appearance color: beige
*Ground bearing capacity: 1000kg / ㎡

3、List of random wearing parts: