Product Description

100V 100A EV Car Battery Pack Tester Grading Machine

 

Introduction:

*Power battery simulation, C-rate test.

*Life cycle test.

*Power test, capacity test, energy density test.

*Power battery virtual distribution: charge/discharge curve fitting, battery consistency test and evaluation.

*High rate charge/discharge test.

*Power battery, serial energy-storage battery module test: single cell voltage, Single cell temperature monitoring(high-voltage equipment).

Features(some features required a customization):

*High-performance charge/discharge test platform developed for high-power battery modules(or packages).

*Adopting AC/DC、DC/DC Dual-level high frequency module design, combined with low temperature drift, high-performance multi-channel 24-bit analog-to-digital conversion chip(ADC) to achieve higher stabilize accuracy.

*High-level power density system with multi-channel integration and capable for energy recovering.

HMI operation, smart calibration.

*Multiple adaption for BMS, supports the same/different charge and discharge ports, relay/MOSBMS solution, independent CAN and RS485 communication expansion, and DBC configuration.

*Remote control available for host computer through Ethernet, channels parallel, pulse and driving simulation available.

*Man-computer integration interface design, minimized system for easy-understand operating, customized setting available, automatic reminder for termly calibration.

BTS-6000 Specification
1Model
1. Material code BTS-6006n-100V100A-H
2Channels information
1. Channels quantity Channels quantity in one unit 6
2. Main channel Channel feature Constant current source and constant voltage source dual closed loop control
Channel control mode Independent control
Channel parallel connection Support max 4 channels parallel mode. Pulse and SIM tests will be disabled in channels parallel mode.
3Power grid side parameters
1.Input power AC380V±15%  50/60±5Hz
2.Power factor ≥99%(Full load)
3.THDi ≤5%(Full load)
4.Input resistance ≥1MΩ
5.Input power 70.6KW
6.Input current 107.3A/single
7.Overall system efficiency(Max) 90%
8.Noise ≤65dB
9.Voltage and current sampling Four-wire connection(same port for charging and discharging)
10.Power control module type MOSFET
11.Input power wiring method Three-phase-five wire system
12.Power input protection Anti-surge, anti-silos, anti over or under frequency, anti over or under voltage, anti phase absence, etc.
4Functions and performances
1. Voltage Output range Charge:0V~100V
Discharge:3V~100V
Min discharge voltage 3V
Accuracy ±0.02% of FS
Resolution 24bit
2. Current Output range 0.5A~100A
Accuracy(independent range) ±0.05% of FS
CV cut-off current 100mA
Resolution 24bit
3. Power Single channel output power 10KW
Whole machine output power 60KW
4. Time Current response time ≤3ms
Current conversion time ≤6ms
Min. step time 0.1s
5. Charge/Discharge modes Charge/Discharge modes CCC, CVC, CC-CVC, CPC
CCD, CVD, CPD, CRD
Cut-off condition Voltage, Current, ΔTime, Capacity, -ΔV
6. Simulation Charge Current, Power
Discharge Current, Power
Switch Support continuous switching between charge and discharge
Cut-off condition Time, step line
Steps file lines 1,000,000
7. Pulse Mode Charge Current ,power
Discharge Current, Power
Min pulse 100ms
Pulse counts Up to 32
Charge and discharge switch supported
Cut-off condition Voltage, ΔTime
8. DCIR DCIR by calculation
9. Safely protection Software protection Power off data protection
Offline mode function
Safety protection conditions can be set, including:voltage lower limit ,voltage upper limit ,current lower limit ,current upper limit ,delay time, etc.
Hardware protection Anti-reverse connection, over-voltage, over-current, over-temperature, etc.
5Data management and analysis
1. Step setting method Form editing
2. Data report Recording conditions Minimum time interval: 10ms(connected with AUX channel:100ms)
Minimum voltage interval: 0.2V
Minimum current interval: 0.2A
Recording frequency 100Hz(connected with AUX channel:10Hz)
3. Database MySQL database
4. Data output Excel, Txt
5. Curve type Templates available, customization supported
6. Bar code scanning Support bar-code scanning function
Management and traceability of historical data
6Communication
1. Host computer communication TCP/IP protocol
2. Communication port Ethernet
3. Communication baud rate of the testers 1M
4. Host computer communication baud rate 10M~100M adaptive
5. Communication setup Set up a LAN(local area network) through switches and routers
6. Communication expansion(optional) Support CAN, RS485 communication and BMS communication, with DBC configuration function
7Environmental requirements, dimension and weight
1. Operation environment temperature   -10℃~40℃(When the temperature is 25±10℃, the accuracy error caused by temperature change is less than 0.005% of FS per degree)
2. Storage environment temperature   -20℃~50℃
3. Operation environment humidity   ≤70% RH(no moisture condensation)
4. Storage environment humidity   ≤80% RH(no moisture condensation)
5. Dimension W*D*H 600*800*1800(mm)
6. Weight about 275.2KG

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