Product Description

5V 120A 64-Channel Prismatic Cell Capacity Grading Machine

 

I. Equipment Configuration List

No. Category Model Quantity Remark
1 Cell Grading Equipment TMAX-XL-6064LK-5V120A 1 set 64CH5V120A
2 Accessories Communication cables /

RJ45 plugs, etc.

Several Suitable for on-site connection
3 Software / 1 Suitable for on-site use

II. Equipment Scope and Function

1) Equipment Application Scope:

Mainly used for cell formation and capacity grading. It is suitable for specific cell types (cell size drawings provided by the user,such as 100 Ah, 106 Ah & 173 Ah).

2) Supported Test Functions:

Constant current charging, constant current–constant voltage charging, constant current discharging, resting, etc.

III. Process Flow Diagram

Manual loading → Send process step → Process completion → Manual unloading

Ⅳ. Environmental Requirements

1) Power supply: AC 380V ±10%, 50Hz ±5%, max cabinet input power: 48KW (64CH)

2) Ambient temperature: 0–40°C

3) Ambient humidity: ≤75% R.H (no condensation)

4) Environment: No strong vibration, no corrosive or flammable/explosive gases

5) ESD protection: Grounding required with independent grounding port

Ⅴ. Technical Parameters

No. Item Specification
1 Channel Control Mode Whole-machine start testing
2 Voltage Per-channel voltage range Charge: 10 mV ~ 5000 mV
Accuracy ±(0.05%RD + 0.05%FS)
Resolution 1 mV
Minimum discharge voltage 2000 mV
3 Current Per-channel current range Charge: 120 mA ~ 120A; Discharge: –120 mA ~ –120A
Accuracy ±(0.05%RD + 0.05%FS)
Resolution 1 mA
4 Time Step time range 1–1000 min/step, accuracy ±0.1%
5 Data Save interval Δt: 1–999 min; ΔU: 10 mV; ΔI: 10 mA
Statistics Open-circuit voltage, average voltage, working time, current, capacity, platform capacity per step; detailed curves and data for each step; number of cells in each capacity segment
6 Charging Charging modes Constant current (CC), Constant current–constant voltage (CC-CV)
Cut-off conditions Voltage, current, relative time, capacity
7 Discharging Discharging mode Constant current (CC) discharge
Cut-off conditions Voltage, current, relative time, capacity
8 Cycle Cycle measurement range 1–64 cycles
Steps per cycle 32
9 Curve Display Current curve, voltage curve, capacity curve
10 Protection Software protection Power-off data protection; configurable safety limits: low/high voltage, low/high current, capacity upper limit
Hardware protection Anti-reverse-connection protection module
11 Voltage & Current Sampling Four-wire connection
12 Noise Level < 75 dB (measured at 1000 mm)
13 Communication (Host PC) CAN communication
14 Data Output Excel, PDF, graphs
15 Accuracy Temperature Range 25 ± 3°C
16 Current Calibration Method Calibration using dedicated calibration fixtures; calibration cycle: every 6 months
17 Sorting Function Available. Supports hardware LED indicator sorting and upper computer (PC software) sorting
18 Inspection Speed 3 seconds
19 Equipment Failure Rate ≤ 2%
20 Optimal Charging Efficiency ≥ 70% (power supply efficiency)
Optimal Energy Feedback Efficiency ≥ 60% (power supply efficiency)
Offline Protection When communication between the host computer and the lower controller is interrupted or abnormal, the equipment will automatically pause testing. After troubleshooting and confirmation, the test can be resumed via host computer command
Equipment Appearance International standard warm gray 1C
Number of Units Controlled per Computer 1–10 units
Energy Feedback System Uses energy-saving DC-DC (14V–5V) step-down chip technology with synchronous rectification; output efficiency up to 90%, reducing workshop temperature.

During discharge, DC-DC technology is adopted. The battery voltage is boosted to DC 15V, then converted from DC (15V) to AC (220V) and fed back to the power grid. Compared with traditional discharge methods that generate significant heat, this DC-AC energy recovery system recycles battery energy and improves the workshop thermal environment.

Ⅵ. Equipment Appearance

Item Description
Equipment Dimensions

(For reference only, subject to the actual machine)

Size (mm) L: 2140 mm    W: 1200 mm    H: 1900 mm
Weight ≤500 kg

battery equipment

 

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