Product Description

10-Channel Automatic Prismatic Battery Sorting Machine

 

 Ⅰ Functional Overview

A prismatic cell sorting machine is a high-efficiency automated equipment specifically designed for the post-production sorting of lithium batteries. The system integrates a computer, PLC, high-precision servo motors, and a high-accuracy internal resistance tester, delivering high precision and fast operation.

This equipment is widely used in power batteries, 3C digital batteries, and energy storage batteries, meeting precise cell matching requirements in the new energy sector. It complies with international safety standards. Its intelligent features are driving lithium battery manufacturing toward Industry 4.0, becoming a key solution for improving core competitiveness.

Ⅱ Performance Parameters

Item Specification
Applicable battery type Prismatic cell
Compatible size range Length 100–300 mm, Width 20–85 mm, Height 100–300 mm
Sorting grades 9 + NG grade
Control system PLC control (brand can be specified)
Loading & testing Manual loading + testing integrated (optional internal resistance tester: Hioki / HK or other specified brands)
Scanning function Supports QR code and barcode scanning
Automation level Fully automated sorting, minimal manual intervention
MES interface Real-time data recording (QR code, test data) + SPC report generation
Sorting speed Up to 1000 pcs/hour (≥3× manual efficiency)

 Ⅲ Environmental Requirements

Item Specification
Ambient temperature –30°C to 50°C
Humidity ≤90%
Air source pressure 0.5~0.6 MPa
Power supply 220V, 50/60Hz
Floor load capacity ≤200 kg/m²
Grounding type Direct grounding
Site requirements No pollution or strong electromagnetic interference
Installation environment Flat, vibration-free surface
Noise level ≤80 dB

Ⅳ Equipment Specifications

Item Specification
Machine dimensions L2210 × W1624× H1596 mm (subject to actual machine)
Machine weight Approx. 458kg
Standard color White (customizable)
Total power ≤1.5 kW

Ⅴ Machine Appearance & Size

 Machine Structure Description

The equipment is composed of a mechanical platform, electrical components, stepper motor, sensors, PLC controller, and industrial PC.

Machine Structure Overview (Diagram subject to actual machine)

Machine Configuration

Configuration Name Component Brand Remarks
Main Machine Cabinet TMAX Sheet metal base + profile frame
Main worktable TMAX
Electrical System Barcode scanner Honeywell
Industrial PC Yuefei N5095
Servo motor Xinjie
PLC Xinjie
Display monitor Philips / HKC
Internal resistance tester HOPU
Standard components Xingchen, Deke

battery equipment

 

 

 

 

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