3000W LiFePO4 Prismatic Battery Busbar Laser Welding Machine

3000W LiFePO4 Prismatic Battery Busbar Laser Welding Machine

 

Ⅰ.Function Overview ：

The 3000W continuous fiber laser welding machine is suitable for welding metal materials such as copper and aluminum. This machine adopts a high-strength gantry bed structure design, and its stable body ensures stability during the welding process; Using advanced continuous laser as the light source, it has higher photoelectric conversion efficiency, lower power consumption, and higher beam quality; Fiber laser has the advantages of compact structure, small volume, and ready to use performance; Due to its flexible laser output mode, it can be easily integrated with system equipment; The high-precision and high-strength screw linear module serves as the operating transmission mechanism, and the highly responsive servo motor power output ensures high speed and accuracy of operation. It is a key equipment in the field of new energy lithium battery PACK modules.

The laser beam quality of this line equipment is excellent, the welding speed is fast, and the welding pool is beautiful and firm, providing an efficient, stable, and perfect welding solution for the lithium battery welding process.

Ⅱ.Equipment parameter index characteristics ：

1)--Weldable material thickness：0.5mm-2.0mm；

2)--Effective travel range： (X-axis：870mm)×(Y-axis：600mm)×(Object workpiece height：400mm)；

3)--Welding speed：10mm/s（Adjustable）

4)-- Laser type: continuous

5)--Laser power ：3KW（Adjustable）

6)-- Laser working medium: fiber optic

7)--Laser service life: ≥ 5 years

8)--Welding material: aluminum bar, copper sheet, nickel strip

9)--Welding can be done in two modes: continuous welding and pulse spot welding

10)--Weld penetration depth: The contact surface penetration depth is adjustable from 0.5-1mm

11)--Welding strength: The tensile strength of the solder joint is greater than the material's failure strength.

Ⅲ.Equipment advantages and characteristics ：

1)--Maintenance-free operation；

2)--Support adjustable welding parameters such as motion speed；

3)--Support real-time fault alarm prompts；

4)--Support manual and automatic operation modes, support linear and circular interpolation；

5)--Can perform graphic welding processing on laser points, straight lines, circles, squares, and other planes composed of any shape；

6)--The welding field mirror adopts imported lenses, which can withstand high temperatures of laser power；

7)--The operating system is concise, easy to understand and learn, and the training is simple and easy to get started with；

8)--When welding, use the function of blowing air with an air knife to prevent smoke and welding slag from affecting the welding effect；

9)--The welded joint adopts water cooling circulation for local cooling to ensure the stability and consistency of welding quality；

10)--During welding, pneumatic pressure heads are used to press the connecting pieces and poles tightly to prevent poor adhesion and virtual welding phenomenon；

11)--Specialized welding software, welding process expert, data saving and calling function；

12)--High precision screw drive, high response, high speed, high-precision brand servo motor

Ⅳ.Environment condition：

1)--Ambient temperature：5ºC-35 ºC

2)--Humidity：20%-90%

3)--Air Pressure ：0.5～0.6 Mpa

4)--Supply voltage：380V-50Hz/60Hz

5)--Total power：≤13KW

6)--Area to weight ratio：≤500kg/M²

7)--Grounding type: direct grounding type

8)--Installation environment: flat, without vibration and impact

Ⅴ.Machine external dimensions and specifications：(L)1400mm×(W)1200mm×(H)3000mm

Ⅵ.The main components and configurations of the machine equipment are:

 

Ⅶ.Laser parameters:

 

Ⅷ Weding Sample Display