1200℃ Compact Vacuum Hot Press Furnace

Model Number:
TMAX-1200VHPF
Compliance:
CE certificate
Warranty:
One year limited warranty with lifetime technical support
Payment:
T/T, Credit Card, Paypal, LC, Western Union
Delivery Time:
3 days

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DESCRIPTION

1200℃ Compact Vacuum Hot Press Furnace

Overview

Vacuum hot press furnace is a kind of equipment which combines vacuum / atmosphere, hot pressing and high temperature sintering. It is suitable for high temperature hot forming of new materials such as powder metallurgy and functional ceramics. For example, it can be used in the vacuum sintering of transparent ceramics, industrial ceramics and other metals, as well as alloy materials composed of refractory metals, as well as the high temperature sintering of ceramic materials silicon carbide and silicon nitride. It can also be used in the heat treatment of powders and compacts at a temperature lower than the melting point of the main components, so as to improve their strength through the metallurgical combination between particles. For more information about Explosion-Proof Test Chamber, please contact us!

Vacuum hot press furnace is composed of furnace body, furnace door, heating and heat preservation and temperature measurement system, vacuum system, air charging system, water cooling system, control system and pressure system.

Furnace body: double-layer 304 stainless steel water-cooling structure, precision polishing, beautiful and generous.

Heating insulation and temperature measurement system: the heating system adopts Sweden Canthal A1 resistance wire to ensure the best temperature uniformity. The furnace material imported from Japan is adopted as the thermal insulation material, which has good thermal insulation performance, high reflectivity, balanced temperature field and strong resistance to heat expansion and cold contraction. The temperature is controlled by thyristor, equipped with PID function instrument, digital display meter, with overtemperature acoustooptic alarm function, PLC touch screen automatic control can also be selected, and historical data can be retained, so as to facilitate the analysis of sintering process.

Vacuum system: it is composed of mechanical pump, inflation valve, vent valve, vacuum valve, vacuum pressure gauge, bellows, vacuum pipeline and bracket.

Gas charging system: it is composed of various pipes and valves, and can be equipped with explosion-proof system. When the pressure in the furnace is higher than the safety value, it will automatically deflate. A needle valve is installed on the inflation pipeline, and a flowmeter can be selected to control the inflation volume, which is used for the atmosphere requirements of argon and nitrogen required for sintering process.

Control system: it is composed of PLC, temperature control meter, vacuum meter, ammeter, voltmeter, air switch, AC contactor, relay, thyristor, button, indicator light, etc. to realize power supply, control, record, monitoring, alarm protection functions.

Pressurization system: it is composed of load cell, pressure transmitter, etc. it can adjust the pressure through the touch screen installed on the furnace body, and can realize voltage stabilization and pressure maintenance.

Specification

Model	TMAX-RYL1200
Power	5KW
Heating zone size(mm)	Φ130×205（mm）
Working zone size(mm)	Φ100×100（mm）
Dimensions	8005001600 （WXDXH）
Voltage	220V
Phase	Single phase
Heating element	Sweden Kanthal A1 imported resistance wire
Temperature control	UAV program temperature control instrument (standard) 1.30-stage program temperature control intelligent PID adjustment. 2. With over-temperature protection, the electric furnace heating circuit is automatically cut off when the temperature is over-temperature or broken, (when the electric furnace temperature exceeds 1200 degrees or the thermocouple is blown, the AC relay on the main circuit will be automatically disconnected, the main circuit is broken. On, the ON light on the panel is off, the OFF light is on, and the limited protection electric furnace). 3. With 485 communication interface (standard when purchasing software) 4. With power-off protection function, that is, when the power is turned on after the power is turned off, the program does not start from the starting temperature, but the furnace temperature rises from the time of power failure. If you want to get an imported temperature controller, you may have the following choices for replacement with extra fees.
Furnace material	1. High quality and high purity alumina polycrystalline fiber solidified furnace formed by vacuum suction filtration. 2. Formed with Japanese technology. 3. The spacing and pitch of the resistance wires in the furnace are all arranged according to the optimal thermal technology in Japan, and the temperature field is simulated by the thermal software
control accuracy	±1 ℃
Trigger	Phase-shifting trigger
An electric appliance	Zhejiang CHINT
SCR	106/16E, SEMIKRON Germany
Maximum temperature	1200 ℃
Rated temperature	1100 ℃
Heating rate	≤20 ℃/ Min
Recommended heating rate	≤10 ℃/ Min
Thermocouple	K type
Length of heating section	205mm
Vacuum system	1)Generally, the gas in the furnace tube can be pumped out by roughly vacuumizing:TW-1.5A single-stage pump would be fine 2) The double-stage pump FX16(2XZ-4B) vacuum pump can pump the vacuum degree of tube furnace tube to about 10Pa. (standard) 3)The VS-0.1 vacuum system can pump the vacuum degree in the tube furnace to 0.1Pa (with resistance vacuum meter display). 4)VS high vacuum system (composed of molecular and mechanical pump) can pump the vacuum degree in the tube furnace to 10-3 Pa. 5)Constant pressure pump (the system can control the pressure in the pipe within - 100.0KPa ~ 100.0KPa). 6) British (INFICON) capacitance vacuum gauge (measuring range: 3.8x10-5 -1125 Torr, it can detect various gases, including mixed gases, with accurate measurement, good repeatability, and optional anti-corrosion type: PCG554)
Mould	1. High temperature die unit is made of high-purity graphite, with maximum working pressure of 50MPa 2. Please design the size of high temperature die carefully and choose the right pressure.
Pressure control system	The pressure, holding time and other parameters can be set through the touch screen on the furnace body
Holding time	On demand settings
Maximum pressing stroke	100mm
Pressure head size	60mm
Pressure accuracy	±100Kg
Maximum pressure	5T （10MPa）
Water cooler	Rated pressure of cooling water：0.1～0.2 MPa
Certified	CE
Ambient surface temperature	≤45℃
Safety protection system	The furnace body is equipped with air switch and fuse. When the current exceeds the rated current of air switch, the air switch will automatically jump off and effectively protect the furnace.
Switch protection system	The furnace is equipped with a travel switch, when the furnace cover is opened, the relay will automatically cut off the main power supply, effectively ensuring the safety of users.

Standard configuration

Item name	Quantity
RYL1200 vacuum hot press furnace	1 set
Mechanical pump FX16(2XZ-4B)	1 set
Graphite head pressure head	1 pc
Pressure gauge	1 pc
Electric control cabinet	1 set
Vacuum flapper valve	1 pc
K-type thermocouple	1 pc
Graphite mold	1 set
Special toolbox	1 set
User manual	1 pc
Com to USB interface (standard when selecting software control system)	1 pc
Software (standard when selecting software control system)	1 pc

Optional parts

tube furnace

vacuum hot press furnace

battery equipment

Related Tags :

1200 ℃ Furnace hot press furnace compact vacuum hot press furnace