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Prismatic Cell Vacuum Electrolyte Injection Injector Machine For Electrolyte Filling and Absorption

  • Model Number:

    TMAX-LKZY-W16
  • Compliance:

    CE certificate
  • Warranty:

    Two Year Limited Warranty With Lifetime Support
  • Payment:

    T/T, Credit Card, Paypal, LC, Western Union
  • Delivery Time:

    3 Days
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Email:David@battery-equipments.com
Whatsapp:+86 18659217588
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DESCRIPTION
Prismatic Cell Vacuum Electrolyte Injection Injector Machine For Electrolyte Filling and Absorption



1. Equipment Overview

This machine is suitable for the electrolyte filling and absorption process of prismatic cells.

 

Equipment Image (for reference only)

 

2. Process Flow

1. Manually place the prismatic cell into the fixture.

2. Start the equipment.

3. The liquid storage cup presses down to contact the cell's filling nozzle.

4. The sealing rod opens and vacuuming begins simultaneously.

5. Once the vacuum is achieved, the sealing rod seals the cell.

6. The liquid storage cup starts the electrolyte filling process.

7. After filling, the sealing rod enters the cell to seal the filling port.

8. Alternately apply vacuum and nitrogen until all electrolyte in the storage cup is absorbed.

9. Open the absorption box.

10. The absorption box retracts.

11. Manually remove the cell after filling.

 

3. Technical Parameters

No.

Equipment Parameter

Specification

Remarks

1

Applicable Battery Range

Width: 148mm-173mm Height: 91mm-115mm Thickness: 26.5mm-45mm

 

2

Upper and Lower Storage Tanks

Volume: approximately 1.2L

 

3

Fixtures

Tray can hold 16 prismatic cells

 

4

Electric Pump

150g ceramic single-head electric pump, no dynamic seal

Adjustable output: 10-150ml per pump head

5

Single Pump Accuracy

Filling accuracy: ±0.75%

Filling pump

6

Single Pump Dimensions

480mm x 150mm x 160mm (approximate dimensions)

Subject to actual product

7

Production Efficiency

1ppm

 

8

Uptime Rate

≥97% (excluding faults caused by consumables)

 

 

4. Main Component Configuration

Electrolyte Absorption Structure Diagram

 

Battery Fixture Diagram

 

Liquid Storage Cup Diagram

 

 

5. Major Component Brands and Spare Parts

Main Component Configuration

No.

Name

Brand

1

PLC

Xinjie / Inovance / Panasonic or equivalent brands

2

Touch Screen

Xinjie / Weinview / Kinco or equivalent brands

3

Pressure Relief Valve

Airtac or equivalent brands

4

Solenoid Valve

Airtac or equivalent brands

5

Guide Rail Slider

Hiwin or equivalent brands

 

Spare Parts

No.

Name

Specification

Quantity

1

O-ring EPDM Sealing Ring

Line Diameter 2.0 O-ring (EPDM)

2

2

O-ring EPDM Sealing Ring

Line Diameter 2.0 O-ring (EPDM)

1

3

X-shaped Sealing Ring

X-shaped Sealing Ring (Line Diameter 2.62-Inner 9.19) (EPDM)

1

4

X-shaped Sealing Ring

X-shaped Sealing Ring (Line Diameter 1.78-Inner 9.52) (EPDM)

1

5

Custom Sealing Ring

Outer Diameter 12, Inner Diameter 3, Height 12 (EPDM)

2

 

6. Installation Environment Requirements

Power Supply Configuration: AC220V, 50Hz, power approximately 3.5KW.

Compressed Air: 0.25-0.75Mpa; air pressure fluctuation ±1% (clean air that is dewatered, oil-free, filtered, and pressure-stabilized).

Equipment Specifications:

Equipment Weight: approximately 0.8 tons.

Dimensions: approximately L (1.4m) x W (1m) x H (1.8m).

Appearance Color: Light gray or as specified by the customer.

Environmental Requirements:

Ambient Temperature: 25±5°C;

Relative Humidity: 30%-75% RH, ensuring the site air is dry, well-ventilated, and free from acid-base corrosion.

Grounding: Protective grounding.




 

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