CCD Visual Inspection Machine Tester

Model Number:: TMAX-CCD101
Compliance:: CE Certified
Warranty:: Two Year Limited Warranty With Lifetime Support
Place of Origin:: China
Payment:: T/T, Credit Card, Paypal, LC, Western Union

Email:: [email protected]
WhatsApp:: +8618659217588
WeChat:: 18659217588

Product Description

CCD Visual Inspection Machine Tester

Ⅰ 、Overview of Work Steps ：

TMAX-CCD101 consists of a continuous belt assembly line, camera, light source, electrical control part, etc. Firstly, manually place the battery pack on the conveyor belt and position it using a positioning fixture. The battery module flows to the detection area through the conveyor belt, and the equipment automatically compares and detects by taking photos to determine whether there is a matching error in the positive and negative polarity of the module. After comparison and detection, there is no abnormality. The battery module flows to the next station. When an abnormality is detected, the equipment triggers an alarm, which is manually confirmed, intervened, and eliminated to avoid flowing to the next operating position.

Ⅱ、Workflow：

Ⅲ、Machine performance characteristics：

1、CCD visual inspection determines whether the positive and negative poles of the battery cell are reversed, whether the battery cell position is misaligned, and whether the battery pack is reversed. The output result is accompanied by an alarm prompt:

2、Increase through type assembly line, automatically detect the positive and negative poles of battery cell combinations, with fast detection speed, high efficiency, and high detection accuracy;

3、Programming is simple, and judgment criteria can be set according to different combinations of battery cells. It can store any set of programming files.

Ⅳ、Overall layout plan:

Ⅴ、Equipment parameters:

Basic parameters
1	Weight	About 300Kg
2	Equipment size	LWH：2800mm1385mm1935mm
3	Power supply	AC 220V 50Hz
4	Power	1.5kW
5	Work environment requirements	Temperature:0℃-50℃，No pollution and strong electromagnetic interference
6	Gas source requirements	0.5~1.0Mpa,Factory gas source，0.5-0.7Mpa,compressed air

Equipment system technical parameters
1	CCD detection method	Feature point difference detection
2	Effective detection range	600mm*350mm （Customizable according to needs）
3	Beat of 35s (15 seconds for feeding and conveying, 5 seconds for induction photography judgment, and 15 seconds for detection and conveying. The actual speed may be affected by factors such as manual feeding speed or abnormal confirmation and elimination)
4	The camera installation height and focal length can be adjusted to adapt to different height battery cell groups

Ⅵ、Main configuration:

Component	Item	Brand
Mechanical part	Guide rail	HIWIN
	Bearing	NSK
	Machining and sheet metal	TMAX
Electrical part	Industrial computer	Yanhong
	Source	Mingwei
	Inductor	AirTAC
	Control switch	Chint
	Button	Zerbo
	Indicator light	Domestic
	Lens	Yishen
	Light source	Yishen
	Camera	HIKVISION
	Visual control system/software	TMAX
Pneumatic system	Pneumatic components	Yadeke